Industrial proof Exafuse-linked Public sources only

Exafuse Public Proof Map

The industrial context behind the lab.

This page connects public Exafuse stories to the technical themes I write about here: large-part LMD, repairability, build-and-coat workflows, material breadth, process monitoring, AI image processing, and inspection-aware decision support.

Claim boundary

These are public company proof signals. They support technical context and buyer education; they are not engineering approval, certification, guaranteed outcomes, or confidential project details.

Open proof-map JSON

Case proof

Four public stories that make the expertise tangible

The strongest proof is not just a number. It is the chain from damaged or designed part, through route selection, deposition, finishing, monitoring, inspection, and release planning.

CS15

Duisburg Bridge Components

Public Exafuse proof context

Open
750 kg+ components 6 structural nodes 219 h single-node build approx. 38 km robot path 1M+ melt-pool images KIT validation context

Source link pending until Exafuse production migration

Large structural LMD is a CAD-to-production system problem: manufacturability review, path planning, parameter development, monitoring, independent validation, and final inspection.

This is the strongest public anchor for AI-assisted process understanding without replacing inspection evidence.

Decision pattern extracted

Large-scale LMD requires evidence planning, monitoring context, and an inspection boundary.

This is a pattern, not a transfer of feasibility.

monitoring relevancedecision-system relevanceevidence-ladder relevance
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CS01

Forging Hammer Repair

Public Exafuse proof context

Open
local wear repair

Source link pending until Exafuse production migration

A credible hammer repair is not one hardness number. It requires surface preparation, crack context, layer strategy, finishing, bond quality, and release evidence.

This maps directly to the LMD Repairability Index and the Quality Evidence Ladder.

Decision pattern extracted

Local repair needs material, damage depth, machining route, and inspection plan.

This is a pattern, not a transfer of feasibility.

repairability relevanceevidence-ladder relevance
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CS10

Nobufil Extrusion Screw Repair

Public Exafuse proof context

Open
local crack context

Source link pending until Exafuse production migration

Repair value often comes from a local failure with a large downtime risk. The damaged material must be removed before rebuilding, not hidden below new deposition.

This is a clean RFQ-intelligence example: damage boundary, lead time, machining route, and inspection context decide the recommendation.

Decision pattern extracted

Repair/RFQ quality depends on complete facts, downtime context, and service context.

This is a pattern, not a transfer of feasibility.

decision-system relevancerepairability relevance
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CS13

130 mm Build-and-Coat Drill

Public Exafuse proof context

Open
130 mm build-and-coat drill

Source link pending until Exafuse production migration

LMD can combine geometry creation and functional surface strategy when material compatibility, coating duty, finishing, and validation are planned together.

This supports build-and-coat logic: geometry and surface function should be evaluated as one workflow.

Decision pattern extracted

Build-and-coat routes need geometry, surface function, material, finishing, and validation.

This is a pattern, not a transfer of feasibility.

decision-system relevanceevidence-ladder relevance
Start a brief from this pattern

Knowledge signals

What the Exafuse articles add to this site

The articles are useful because they are practical and bounded: they explain fit, limits, inputs, evidence and what not to claim.

A03

What LMD is and when buyers should use it

LMD is framed around local melt-pool deposition, repair, modification, cladding, and hybrid routes. It is a useful source for process-family boundaries and buyer vocabulary.

Source

A04

LMD vs SLM process selection

LMD is positioned for large parts, repair, local feature addition, and cladding; SLM / PBF is positioned for compact parts, fine geometry, and internal channels.

Source

A06

Large-part LMD productivity

Large LMD depends on bead width, overlap, heat management, machining allowance, fixturing, and inspection planning.

Source

A12

Monitoring and control

Monitoring tracks process consistency through melt-pool behavior, path execution, deposition continuity, and thermal history; it does not replace final inspection or qualification.

Source

A21

BreitBahnDED research spotlight

Wide-bead LMD research is useful context for productivity, deposition strategy, and model limits, but should not be treated as production qualification evidence.

Source

A25

2024 Year in Powder

Material-consumption summaries can provide public scale context, but they should not be overread as process qualification or customer proof.

Source

A29

Forging hammer repair evaluation

Repair fit should be framed around local accessible damage, viable base material, metallurgical bond, machinability, inspection, and explicit release criteria.

Source

A37

Neural image processing in LMD

Image models are research and interpretation tools for segmentation, normalization, and visual understanding; outputs must be validated against process context and inspection evidence.

Source

Interpretation

How I use these examples

The site should read like technical interpretation over real industrial work, not a generic portfolio.

More case-led

Use bridge, hammer, screw and drill examples to explain decisions, not just define acronyms.

More inspection-led

Every monitoring or AI statement should route back to inspection, release evidence and claim boundaries.

More RFQ-led

The best content asks for material, geometry, damage, finish, inspection and timeline before recommending a process.

More materials-aware

Material names are useful only when tied to substrate, duty, dilution, heat input, machining and validation.

Sources

Public Exafuse pages used

Exafuse homepageVerified production Exafuse route.OpenExafuse servicesVerified production Exafuse route.OpenExafuse metal additive manufacturingVerified production Exafuse route.OpenExafuse repair and modificationVerified production Exafuse route.OpenExafuse laser claddingVerified production Exafuse route.OpenExafuse technologyVerified production Exafuse route.OpenExafuse qualityVerified production Exafuse route.OpenExafuse materialsVerified production Exafuse route.OpenExafuse case studiesVerified production Exafuse route.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenRequest Exafuse reviewCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenRequest Exafuse reviewCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenExafuse contactCommercial RFQ and company contact route.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.OpenContact ExafuseCurrent target is a safe Exafuse production route while the exact deep link is verified.Open